Business | Finance| Technology Technology

7 Amazing Benefits of Machine Vision System

7 Amazing Benefits of Machine Vision System

Gone are the days when industries used to manually perform the part selection, assembly verification, and final inspection process. Tables are turning now, and technology is the key enabler here. That being said, one such latest technology used commonly in industrial applications nowadays is “machine vision”.   

The popularity of the industrial vision system is growing immensely with every passing day. From automotive to pharmacy, these vision systems can be applied to any sector.  Even though the technology looks deceptively simple, in reality, it is actually quite complicated. 

To put it simply, an industrial vision system acts the same as human vision, but over here sensors are used to obtain data from the real world. These sensors are basically computers that scan the environment around them with the help of video cameras and digital signal processing. By scanning, the sensors actually solve real-time problems and help businesses scale more quickly. 

However, the list of benefits just doesn’t end here, so here are the 7 amazing benefits of machine vision systems, you must check now!

Industrial vision system

7 Amazing Benefits of Machine Vision System

1. No chance of human errors

Humans can literally see everything, but can even miss out on much. That being said, a vision system never fails to do the qualitative interpretation. It can successfully perform any activity with much accuracy, repeatability, and speed. When implemented in any industry, this system can actually inspect hundreds or even thousands of parts all within a minute.

If paired with the best cameras, industrial vision systems can check out details that are too small for the human eye to catch out on. Humans often get fatigued while operating components, and sometimes there are variances in thoughts too, but this won’t be the case with machine vision. The technology greatly reduces the risk of disassembling products that would happen because of silly ignorance.

2. Reduces Costs

The best thing about the industrial vision system, when compared to human operators, is that industries don’t have to crunch more dollars here. By installing just a few systems, they can scale down the amount of labor (required to operate equipment). And after installment, these systems lookout for ways to reduce the scrap rate, which in return can save a company’s overhead cost.

Machine vision often checks and balances operations according to dimensions. For example, if the industry is dealing with high-priced components, machine vision can actually help them manufacture it all with much precision. Hence, there would be fewer chances of any failures. 

3. Increased productivity 

Since there would be little or no physical contact in any test system or manufacturing process, the chances of part damage decrease a lot. Operators can give less attention to machine inspection, and instead focus more on meeting production deadlines. Moreover, since machine vision systems can deliver quick commands as compared to trained operators, industries can even expect increased throughput. 

Long story short, Industrial vision systems stabilize productivity levels at a higher pace as no individual has to manually operate anything. 

4. Improves safety

After the installation of machine vision systems, the working environment gets a lot safer since there is very less or simply no human involvement. Operators don’t have to suffer injuries while working on powerful and bulky machines. And employees are not allowed to go in restricted zones, hence there is much-reduced exposure to dangerous parts and materials. 

5. Identifies defects and flaws

Checking out minor printing issues, like incorrect shade, and missing letters can be a tedious and time-consuming task. But an industrial vision system can handle this all with much ease. The reason is, initially a master image of the product is first inputted into the system, and then the system uses it as a comparison for all manufactured components. If further differences are then detected from the master image, it can be immediately sent for correction.

Next, these systems can even check out product abnormalities like surface dents and scratches. The only thing the manufacturer has to do here carefully applies detection criteria to ensure “acceptable” and “unacceptable” flaws. 

6. Takes Precise Measurements

Industrial vision systems, because of the latest technology used, accurately determine any object’s dimensions within seconds. It can quickly locate and measure important points like the diameter, radius, distance, and depth of any product. For bulky equipment like engine cylinder bore, these systems can examine the inner diameter and measure the cylinder’s liquid fill level, with the help of 2D or 3D cameras.

7. Locates Objects

Lastly, an industrial vision system can quickly locate objects from a huge mess with the help of Artificial Intelligence guidance. It can even locate the coordinates or position of any particular object, within seconds.

Industrial vision systems are a boon for manufacturers who really want to eliminate human errors and scale quicker. But for this too, a business has to choose the right technology depending on its needs. So, figure out what your business needs the most, and then choose a system that will really prove much beneficial to you!

Featured Image by vanitjan on Freepik

You Might Also Like

No Comments

    Leave a Reply